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Arby's Loaded Italian Sandwich Recipe (Limited Release Copycat)

Chef Emily Carter By Chef Emily Carter
β€’ Published: Nov 08, 2026 β€’ β˜… 4.9 (215 ratings)
⬇️ Jump to Recipe πŸ’¬ Comments (0)
Toasted Arby's copycat loaded Italian sandwich stacked with ham, pepperoni, salami, melted Swiss cheese, banana peppers, lettuce, and garlic aioli.
Prep Time
10 mins
Cook Time
8 mins
Total Time
18 mins
Servings
2 large subs
Calories
680 kcal
Cuisine
American

Fast food sandwich fans rejoice: the legendary Arby's Loaded Italian Sandwich is back as a sensational limited-time release, and it is dominating food social feeds across the United States! Originally celebrated as one of the heftiest deli creations in fast food history, this limited-edition giant stacks three classic Italian cold cutsβ€”pit-smoked ham, spicy pepperoni, and Genoa salamiβ€”with melted Swiss cheese, crisp shredded lettuce, ripe tomatoes, red onions, tangy pickled banana peppers, and a craveable roasted garlic aioli on a toasted sub roll. If your local Arby's is already sold out or you want an even fresher, meltier version at home, this copycat recipe brings all the deli counter glory to your own kitchen!

Why the Arby's Loaded Italian is Trending on Google Discover

Unlike ordinary cold sub sandwiches, Arby's version is toasted hot so the cured meats become warm and aromatic while the cheese melts into the toasted roll. Here is why fans are obsessing over this limited run:

Chef's Secrets for the Ultimate Homemade Arby's Italian Sub

  1. Warm the Meats First: Place the sliced ham, salami, and pepperoni on a parchment-lined baking sheet and warm them under the broiler for 60 to 90 seconds until the edges gently curl and sizzle.
  2. Use Soft-Crusted Italian Hoagie Rolls: Avoid overly hard French baguettes that squeeze the fillings out. A soft, toasted bakery hoagie or sub roll gives you the authentic Arby's bite.
  3. Don't Skip the Pickled Banana Peppers: The sharp, acidic tang of mild banana pepper rings cuts through the richness of the meats and melted Swiss cheese.

Serving Suggestions & Pairings

Serve this towering sub hot with our crispy Popeyes Cajun Onion Rings, golden french fries, or a crunchy pickle spear. If you love iconic deli sandwiches, also check out our Viral Chopped Italian Grinder Sandwich and juicy Classic American Smash Burger!

Arby's Loaded Italian Sandwich Recipe (Limited Release Copycat)

β˜… 4.9 / 5 (215 reader reviews) Yield: 2 large subs

Recreate Arby's limited release Loaded Italian Sandwich at home! Piled high with smoked ham, pepperoni, salami, melted Swiss, banana peppers & creamy garlic aioli.

πŸ›’ Ingredients

πŸ‘©β€πŸ³ Step-by-Step Instructions

  1. 1
    Whisk the Garlic Aioli: In a small bowl, whisk together the mayonnaise, minced garlic, red wine vinegar, dried Italian seasoning, and a pinch of black pepper until smooth. Set aside to let flavors marry.
  2. 2
    Toast the Sub Rolls: Split the hoagie rolls and lightly toast under your oven broiler or on a hot griddle for 2 minutes until the edges are golden and lightly crisp.
  3. 3
    Warm the Meats & Melt Cheese: Arrange the slices of ham, salami, and pepperoni on a foil-lined baking sheet in overlapping rows. Lay the slices of Swiss cheese across the warm meats. Place under the broiler for 1 to 2 minutes until the cheese is bubbling and the meats are sizzling.
  4. 4
    Assemble the Hot Layer: Spread a generous tablespoon of garlic herb aioli along both inside halves of each toasted hoagie roll. Use a wide spatula to transfer the sizzling meats and melted Swiss directly into the rolls.
  5. 5
    Top with Fresh Veggies: Layer the thinly sliced tomatoes over the melted cheese, sprinkle lightly with sea salt, then add the shredded lettuce, thin red onion slices, and tangy banana pepper rings.
  6. 6
    Slice & Serve: Drizzle any remaining aioli on top, close the sandwich, press down gently, and slice diagonally at a 45-degree angle. Serve hot and enjoy immediately!

πŸ₯— Nutrition Facts (Per Serving)

680
Calories
38g
Protein
46g
Carbs
38g
Fat
3g
Fiber

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πŸ’¬ Kitchen FAQs & Tips

Frequently Asked Questions

Got questions about making Arby's Loaded Italian Sandwich Recipe (Limited Release Copycat)? Here are chef-tested answers, storage advice, and easy substitutions.

What meats are on the Arby's Loaded Italian Sandwich?

The Arby's Loaded Italian features three classic cured meats: thinly sliced pit-smoked ham, Genoa salami, and peppery pepperoni, paired with melted Swiss cheese.

What sauce does Arby's use on the new Loaded Italian?

In its recent revival, Arby's upgraded the sandwich with a rich, creamy roasted garlic aioli that complements the tangy banana peppers and savory meats.

Can I make this sandwich in advance for meal prep?

You can prep the meats and slice the veggies ahead of time, but assemble and toast the sandwich right before eating to prevent the bread from becoming soft.

Is the Arby's Loaded Italian Sandwich permanent?

No, Arby's offers the Loaded Italian as a limited-time release. That is why homemade copycat recipes are in high demand whenever it rotates off the menu.

Can I make this in an air fryer?

Yes! Assemble the sub with meats and cheese (leaving cold veggies off), then air fry at 360Β°F (180Β°C) for 3 minutes until cheese is melted and rolls are toasted, then add veggies and aioli.

Chef Emily Carter

Recipe Created by Chef Emily Carter

Professional culinary chef and recipe developer with 12+ years of experience crafting foolproof family meals, comfort food classics, and healthy weeknight dinners.

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